AI-assisted gear design / preview

Smart Gear Engineering. Elevated by AI.

Design and validate cylindrical gear pairs in the browser. Zenomiq runs your geometry through ISO 6336, VDI 2736 and DIN 3990 — and lets an AI optimizer find a safe design when you only know the load.

Zenomiq engineering UI preview

Built on international engineering standards

Every calculation is traceable back to a published standard — no black boxes, no proprietary approximations.

ISO 6336

VDI 2736

DIN 3990 (comming soon)

DIN 3960/ISO 21771

Two modes

Two ways to design a gear pair.

Whether you have a specific design in mind or only a load envelope, Zenomiq meets you where you are.

Manual mode

You define every parameter.

Set teeth count, module, material, applied torque and helix angle. Zenomiq computes geometry, K-factors and safety factors in ~100 ms. Tweak, recalculate, iterate.

  • Full control over each input
  • Switchable K-factor method (B / C / manual)
  • Live cross-section render

AI mode

Specify the requirement. We find the design.

Give Zenomiq your torque, speed and target life. A Bayesian + gradient-descent optimizer (PyTorch autograd) explores the feasible space and returns a verified gear pair.

  • Variable parameters with min / max bounds
  • Multi-target optimization with weights
  • Streamed intermediate results (SSE)
The pipeline

How it works

From parameters to a verified, standards-compliant gear pair.

01

Define your inputs

Enter parameters by hand or upload a CSV. Choose Manual or AI mode and select the relevant standard.

02

Engineering pipeline runs

Geometry → K-factors → bending strength → pitting strength. PyTorch tensors throughout, autodiff-ready.

03

Get a verified design

Safety factors, cross-section render, and optional 3D-accurate tooth geometry generated via FreeCAD.

Everything a gear engineer needs.

Specialised tools that replace the spreadsheet sprawl and hand calculations — without giving up the audit trail.

Bending & pitting safety factors

Root stress and flank stress safety factors computed per ISO 6336, with full K-factor breakdown.

AI optimizer

Bayesian optimization with gradient descent, weighted multi-objective targets, streamed intermediate results.

3D-accurate geometry

Generate involute tooth profiles via FreeCAD — export the actual surfaces, not just a schematic.

CSV import / export

Drop in a parameter sheet, get results back. Bounds are auto-clamped to the configured valid range.

Live calculation stream

Server-Sent Events stream optimizer iterations to the UI in real time — watch the design converge.

Traceable to the standard

Every formula maps to a specific clause in ISO 6336, VDI 2736 or DIN 3990. No hidden coefficients.

Designed for engineers who ship hardware.

From a single test rig to a fleet of industrial drives, Zenomiq replaces error-prone hand calculations with verified, repeatable results.

Industrial machinery
Robotics
Automotive
Consumer products

Frequently asked questions

Everything you might want to know before kicking the tires.

Which standards does Zenomiq implement?+

ISO 6336:2006 and ISO 6336:2019 for steel gears, VDI 2736 (Method B, Method C, and modified Method B) for plastic gears, and DIN 3990 for the classical load-capacity calculation. Base geometry follows DIN 3960.

What is the difference between Manual mode and AI mode?+

In Manual mode you define every parameter — number of teeth, module, material, torque — and Zenomiq runs a single-pass calculation. In AI mode you mark some parameters as variables with bounds and define optimization targets; a Bayesian + gradient-descent optimizer finds a design that meets your requirements.

Can Zenomiq handle internal gears and helical gears?+

Yes. Both external and internal gear pairs are supported, with helical teeth, profile shift, and tip diameter modifications. For internal gears, gear 1 is always the external pinion and gear 2 has negative tooth count, following DIN convention.

Does Zenomiq generate 3D geometry?+

Yes — Zenomiq can generate 3D-accurate involute tooth geometry via FreeCAD under the hood, so you get the actual tooth surfaces rather than a schematic representation.

Is the math auditable?+

Every formula maps to a specific clause of a published standard. There are no hidden coefficients or proprietary approximations — if a reviewer asks where a number came from, Zenomiq can show them.

Ready to design your next gear pair?

Join engineers who replaced their spreadsheet calculations with standards-compliant, AI-assisted gear design.