Free online gear design tool

A Free Online Gear Design Tool for Spur & Helical Gears

Size and rate a cylindrical gear pair in your browser. Zenomiq computes geometry and load capacity to ISO 6336 and VDI 2736 — with a free tier you can use right after a quick sign-in, and nothing to install.

What you can calculate

Not a single-formula widget — a real gear design tool covering geometry, rating and AI-assisted design. The free tier includes a daily allowance of calculations across all three modes.

Gear geometry

Module, profile shift, addendum modification, tip and root diameters, centre distance and mesh — base geometry per DIN 3960 / ISO 21771.

ISO 6336 rating

Bending and pitting safety factors for spur and helical steel gears, Method B (2019), with the full K-factor breakdown.

VDI 2736 plastic rating

Root load capacity for thermoplastic gears with Method C and modified Method B, using temperature-dependent material strength.

AI design mode (limited)

Give targets and bounds and let the optimizer propose a standards-compliant geometry instead of hand-iterating.

What "free" means here

Straightforward and honest — no hidden install, no credit card to run a calculation. See the documentation for the full breakdown.

  • Sign in in seconds. A quick sign-in keeps your calculations with you; there's nothing to download or license.
  • Free tier calculation modules. Run real geometry and rating calculations on the free tier right away — not a locked demo.
  • Upgrade only when you need more. The paid plan removes the daily limits and adds CSV/STEP export and 3D CAD generation; you move up only if and when it helps.

Why this gear design tool

Runs in your browser

No install, no license server — open a tab on any machine and start calculating.

Traceable to the standard

Every result maps to a clause of ISO 6336 or VDI 2736 — not an unlabelled black-box number.

Fast enough to iterate

A rating runs in about 100 ms with a live cross-section render, so you can tweak and recalculate freely.

Frequently asked questions

Is the gear design tool really free?+

Yes — there's a free tier with a daily allowance of calculations and project saving. Sign in in seconds and start right away; the paid plan removes the limits and adds CSV/STEP export and 3D CAD generation.

Do I need to install anything?+

No. It runs entirely in your browser — there's nothing to download and no license server to maintain.

What can it calculate?+

Gear geometry (DIN 3960 / ISO 21771), ISO 6336 bending and pitting rating for steel gears, and VDI 2736 rating for plastic gears — plus an AI mode that proposes a design from your targets.

Does it handle helical gears?+

Yes — external spur and helical cylindrical gear pairs, with profile shift and tip-diameter modifications. Internal gear pairs are on the roadmap.

Are the results standards-compliant?+

Yes. Ratings follow ISO 6336 (Method B, 2019) and VDI 2736, and every value maps to a clause of the standard.

Calculate a gear pair now

Open Zenomiq, enter your geometry and load, and read the safety factors — no install, just a quick sign-in to the free tier.